{"id":9421,"date":"2026-05-27T09:02:11","date_gmt":"2026-05-27T09:02:11","guid":{"rendered":"https:\/\/tz-machinery.com\/?p=9421"},"modified":"2026-05-28T03:13:48","modified_gmt":"2026-05-28T03:13:48","slug":"extrudeuse-a-double-vis-pour-flocons-recycles-pet-ccg","status":"publish","type":"post","link":"https:\/\/tz-machinery.com\/fr\/pet-twin-screw-extruder-recycled-flakes-gcc\/","title":{"rendered":"Une extrudeuse de feuilles PET \u00e0 double vis peut-elle utiliser des flocons de bouteilles recycl\u00e9es 100% sur le march\u00e9 du CCG ?"},"content":{"rendered":"<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1200\" height=\"600\" src=\"https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line.jpg\" alt=\"Ligne d&#039;extrusion de feuilles de PET \u00e0 double vis parall\u00e8le TZS-75 destin\u00e9e au march\u00e9 du CCG\" class=\"wp-image-9423\" srcset=\"https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line.jpg 1200w, https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line-300x150.jpg 300w, https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line-1024x512.jpg 1024w, https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line-768x384.jpg 768w, https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line-18x9.jpg 18w, https:\/\/tz-machinery.com\/wp-content\/uploads\/2026\/05\/75-parallel-twin-screw-PET-sheet-extrusion-line-600x300.jpg 600w\" sizes=\"(max-width: 1200px) 100vw, 1200px\" \/><\/figure>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold;\">Le d\u00e9fi du CCG : forte humidit\u00e9, chaleur ambiante et d\u00e9gradation des IV<\/h2>\n<p>Le PET est naturellement hygroscopique, ce qui signifie qu\u2019il absorbe tr\u00e8s fortement l\u2019humidit\u00e9 pr\u00e9sente dans l\u2019air. Dans les pays du CCG, les p\u00f4les industriels c\u00f4tiers (tels que Dammam, Djeddah, Jebel Ali et Doha) sont confront\u00e9s \u00e0 une humidit\u00e9 ambiante \u00e9lev\u00e9e et \u00e0 une chaleur estivale extr\u00eame.<\/p>\n<p>Lorsque les copeaux de bouteilles recycl\u00e9es sont fondus sans avoir \u00e9t\u00e9 correctement d\u00e9shydrat\u00e9s, une r\u00e9action chimique appel\u00e9e <strong>hydrolyse<\/strong> se produit. Cela d\u00e9truit les cha\u00eenes polym\u00e8res, ce qui fait chuter la viscosit\u00e9 intrins\u00e8que (IV) du mat\u00e9riau. R\u00e9sultat ? Des feuilles de plastique cassantes, jaun\u00e2tres et peu transparentes, qui ne r\u00e9pondent pas aux normes municipales en mati\u00e8re d'emballages alimentaires.<\/p>\n<p>Traditionnellement, les usines du CCG devaient investir massivement dans d\u2019\u00e9normes tours de cristallisation et des s\u00e9cheurs \u00e0 dessiccant, tr\u00e8s gourmands en \u00e9nergie, afin de cuire les flocons pendant des heures avant l\u2019extrusion. Dans une r\u00e9gion o\u00f9 l\u2019optimisation de la consommation industrielle d\u2019\u00e9lectricit\u00e9 et d\u2019eau est une priorit\u00e9 absolue, cette ancienne m\u00e9thode n\u2019est plus viable.<\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold;\">Les trois piliers qui permettent l'extrusion de flocons de PET recycl\u00e9 100% dans la r\u00e9gion du Golfe<\/h2>\n<p>D'apr\u00e8s les caract\u00e9ristiques techniques du mod\u00e8le \u00e0 double vis parall\u00e8le TZS-75, le syst\u00e8me est con\u00e7u pour traiter sans difficult\u00e9 \u201c les granul\u00e9s de PET et les mat\u00e9riaux broy\u00e9s classiques \u201d (flocons de bouteilles recycl\u00e9es 100%) gr\u00e2ce \u00e0 trois avanc\u00e9es techniques cibl\u00e9es :<\/p>\n<div style=\"position:relative;padding-bottom:56.25%;height:0;overflow:hidden;width:100%;margin-bottom:20px;\"><iframe src=\"https:\/\/www.youtube.com\/embed\/lMvcNEY9jJU\" style=\"position:absolute;top:0;left:0;width:100%;height:100%;border:0;\" allowfullscreen loading=\"lazy\" title=\"Ligne d&#039;extrusion de feuilles de PET \u00e0 double vis parall\u00e8le TZS-75 - D\u00e9gazage sous vide en plusieurs \u00e9tapes\"><\/iframe><\/div>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold;\">1. D\u00e9gazage sous vide en plusieurs \u00e9tapes (sans pr\u00e9s\u00e9chage et \u00e0 faible consommation d'\u00e9nergie)<\/h3>\n<p>Le TZS-75 permet d\u2019\u00e9viter compl\u00e8tement le recours \u00e0 des syst\u00e8mes de pr\u00e9s\u00e9chage et de cristallisation co\u00fbteux et encombrants. Il se caract\u00e9rise par un rapport L\/D (longueur\/diam\u00e8tre) \u00e9tendu de 44, r\u00e9parti sur 11 sections de cylindre (4 ouvertes pour la ventilation, 7 ferm\u00e9es).<\/p>\n<p>\u00c9quip\u00e9e d'un syst\u00e8me avanc\u00e9 de pompe \u00e0 vide \u00e0 trois \u00e9tages, la machine extrait l'humidit\u00e9, les gaz volatils et les impuret\u00e9s microscopiques directement du polym\u00e8re fondu \u00e0 l'int\u00e9rieur du cylindre.<\/p>\n<p><strong>Avantage GCC :<\/strong> Cela permet de r\u00e9duire consid\u00e9rablement la consommation \u00e9nerg\u00e9tique totale de l'usine, ce qui constitue un avantage concurrentiel majeur compte tenu de l'\u00e9volution des tarifs de l'\u00e9lectricit\u00e9 industrielle en Arabie saoudite et aux \u00c9mirats arabes unis. Cela permet \u00e9galement de stabiliser l'indice de r\u00e9fraction (IV) du mat\u00e9riau, ce qui donne des feuilles ultra-r\u00e9sistantes et d'une transparence cristalline.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold;\">2. Refroidissement \u00e0 haut rendement pour les climats arides<\/h3>\n<p>Au Moyen-Orient, la r\u00e9ussite des lignes d'extrusion d\u00e9pend enti\u00e8rement de leur capacit\u00e9 de refroidissement. Le mod\u00e8le TZS-75 est \u00e9quip\u00e9 d'une calandre \u00e0 trois rouleaux (type L) extr\u00eamement robuste, dot\u00e9e d'une structure interne \u00e0 canaux en spirale frais\u00e9s, ind\u00e9pendants et homog\u00e8nes.<\/p>\n<p><strong>Avantage GCC :<\/strong> Gr\u00e2ce \u00e0 un syst\u00e8me de r\u00e9gulation de la temp\u00e9rature des rouleaux \u00e0 haute capacit\u00e9, dot\u00e9 d\u2019une surface d\u2019\u00e9change thermique de 30 m\u00b2, l\u2019installation traite de l\u2019eau de refroidissement pouvant atteindre 40 \u2103 \u00e0 un d\u00e9bit de 120 L\/min. Cela garantit un moulage parfait des feuilles et un refroidissement thermique rapide, m\u00eame lorsque les temp\u00e9ratures ambiantes dans l\u2019atelier sont \u00e9lev\u00e9es.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold;\">3. Filtration hydraulique \u00e0 double colonne en continu<\/h3>\n<p>Les flocons de bouteilles recycl\u00e9es pr\u00e9sents dans les flux de d\u00e9chets r\u00e9gionaux contiennent souvent des contaminants fins, tels que des r\u00e9sidus d'\u00e9tiquettes, des adh\u00e9sifs ou de la poussi\u00e8re. La TZS-75 est \u00e9quip\u00e9e d'un changeur de tamis hydraulique \u00e0 double colonne, mod\u00e8le 175.<\/p>\n<p><strong>Avantage GCC :<\/strong> Sa conception \u00e0 deux stations permet de changer d'\u00e9cran en continu d'une simple pression sur un bouton. Les op\u00e9rateurs peuvent remplacer les filtres obstru\u00e9s sans interrompre la cha\u00eene de production, ce qui r\u00e9duit le gaspillage de mat\u00e9riaux et garantit un flux de travail continu 24 heures sur 24, 7 jours sur 7.<\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold;\">TZS-75 800 mm : caract\u00e9ristiques techniques principales pour les producteurs du CCG<\/h2>\n<p>Pour les fabricants de mati\u00e8res plastiques qui souhaitent d\u00e9velopper leur production de feuilles durables, les param\u00e8tres techniques de cette ligne \u00e0 double vis parall\u00e8le offrent un encombrement id\u00e9al :<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"color:#000;\">Param\u00e8tres techniques<\/th>\n<th style=\"color:#000;\">Caract\u00e9ristiques techniques de la ligne de production TZS-75-800<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"color:#000;\">Compatibilit\u00e9 des mati\u00e8res premi\u00e8res<\/td>\n<td style=\"color:#000;\">100% : copeaux \/ granul\u00e9s de bouteilles en PET broy\u00e9es<\/td>\n<\/tr>\n<tr>\n<td style=\"color:#000;\">Rendement d'extrusion<\/td>\n<td style=\"color:#000;\">350 \u00e0 500 kg\/h (id\u00e9al pour les cycles de production de capacit\u00e9 moyenne \u00e0 \u00e9lev\u00e9e)<\/td>\n<\/tr>\n<tr>\n<td style=\"color:#000;\">Plage d'\u00e9paisseur du produit<\/td>\n<td style=\"color:#000;\">0,2 \u2013 1,6 mm (Id\u00e9al pour les gobelets, barquettes et couvercles thermoform\u00e9s)<\/td>\n<\/tr>\n<tr>\n<td style=\"color:#000;\">Largeur utile de la feuille<\/td>\n<td style=\"color:#000;\">800 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"color:#000;\">Puissance totale install\u00e9e<\/td>\n<td style=\"color:#000;\">~200 kW (la consommation \u00e9lectrique r\u00e9elle n'est que d'environ 70%)<\/td>\n<\/tr>\n<tr>\n<td style=\"color:#000;\">Syst\u00e8me d'automatisation<\/td>\n<td style=\"color:#000;\">Solution compl\u00e8te d'automatisation par automates programmables Siemens (Allemagne)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold;\">Conclusion : Promouvoir l'\u00e9conomie circulaire dans les pays du CCG<\/h2>\n<p>La fabrication de feuilles thermoformables haut de gamme et ultra-brillantes \u00e0 partir de flocons de bouteilles recycl\u00e9es 100% est tout \u00e0 fait r\u00e9alisable sans avoir \u00e0 investir dans des infrastructures de s\u00e9chage traditionnelles. En d\u00e9ployant un syst\u00e8me d'extrusion \u00e0 double vis parall\u00e8le \u00e0 couple \u00e9lev\u00e9, dot\u00e9 d'un syst\u00e8me de d\u00e9sa\u00e9ration sous vide pouss\u00e9 \u00e0 plusieurs \u00e9tages, les fabricants de plastique du CCG peuvent se conformer aux exigences environnementales r\u00e9gionales tout en r\u00e9duisant consid\u00e9rablement leurs co\u00fbts d'exploitation.<\/p>","protected":false},"excerpt":{"rendered":"<p>Une extrudeuse de feuilles PET \u00e0 double vis peut-elle produire des flocons de bouteilles recycl\u00e9es 100% dans le CCG ? D\u00e9couvrez comment la ligne parall\u00e8le \u00e0 double vis TZS-75 optimise la production de rPET sans pr\u00e9-s\u00e9chage.<\/p>","protected":false},"author":1,"featured_media":9426,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"_yoast_wpseo_slug":"","footnotes":"","_yoast_wpseo_focuskw":"PET twin-screw sheet extruder GCC market","_yoast_wpseo_metadesc":"Can plastic manufacturers in the GCC run 100% recycled PET bottle flakes without pre-drying? Discover how the TZS-75 parallel twin-screw line optimizes rPET production.","_yoast_wpseo_title":"Can a PET Twin-Screw Sheet Extruder Use 100% Recycled Bottle Flakes in the GCC?"},"categories":[68],"tags":[],"class_list":["post-9421","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tz-machinery-knowledge"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Can a PET Twin-Screw Sheet Extruder Use 100% Recycled Bottle Flakes in the GCC?<\/title>\n<meta name=\"description\" content=\"Can plastic manufacturers in the GCC run 100% recycled PET bottle flakes without pre-drying? Discover how the TZS-75 parallel twin-screw line optimizes rPET production.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tz-machinery.com\/fr\/extrudeuse-a-double-vis-pour-flocons-recycles-pet-ccg\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Can a PET Twin-Screw Sheet Extruder Use 100% Recycled Bottle Flakes in the GCC?\" \/>\n<meta property=\"og:description\" content=\"Can plastic manufacturers in the GCC run 100% recycled PET bottle flakes without pre-drying? 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