{"id":10051,"date":"2026-10-14T10:00:34","date_gmt":"2026-10-14T10:00:34","guid":{"rendered":"https:\/\/tz-machinery.com\/?p=10051"},"modified":"2026-10-14T10:01:00","modified_gmt":"2026-10-14T10:01:00","slug":"aba-pet-sheet-extrusion-thermoforming-line-kosovo","status":"publish","type":"post","link":"https:\/\/tz-machinery.com\/id\/aba-pet-sheet-extrusion-thermoforming-line-kosovo\/","title":{"rendered":"Lini Ekstrusi &amp; Thermoforming Lembaran PET ABA di Kosovo"},"content":{"rendered":"<h2 style=\"font-size:22px;color:#000;font-weight:bold\">Project Background<\/h2>\n<p>In 2025, a leading recycling factory in Kosovo reached out to us to upgrade their rPET (recycled polyethylene terephthalate) value chain. Specializing in collecting and processing post-consumer PET bottles into high-purity rPET flakes, the client sought an integrated manufacturing solution to convert these recycled flakes into food-grade PET packaging, such as fresh fruit boxes, clamshells, and food trays.<\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold\">Client Challenges &amp; Requirements<\/h2>\n<p>To meet European sustainable packaging standards and maintain cost competitiveness, the client required:<\/p>\n<ul>\n<li><strong>Direct rPET Flake Processing:<\/strong> An extrusion system capable of handling 100% rPET flakes without sacrificing clarity or mechanical strength.<\/li>\n<li><strong>Cost-Efficient Layer Structure:<\/strong> An ABA layer configuration to use recycled core materials while sandwiching them between virgin PET outer layers for flawless food-contact safety.<\/li>\n<li><strong>High-Speed Automated Forming:<\/strong> A versatile 4-station thermoforming machine (forming, cutting, punching, stacking) to produce various PET fruit boxes and trays at maximum output.<\/li>\n<\/ul>\n<div style=\"margin:30px 0;\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube\" style=\"margin:0;\">\n<div class=\"wp-block-embed__wrapper\" style=\"position:relative;padding-bottom:56.25%;height:0;overflow:hidden;background:#000;border-radius:8px;\">\n<iframe src=\"https:\/\/www.youtube.com\/embed\/NRkaeMs-dh4?autoplay=1&#038;mute=1&#038;loop=1&#038;playlist=NRkaeMs-dh4&#038;rel=0\" style=\"position:absolute;top:0;left:0;width:100%;height:100%;border:0;\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen title=\"TZ Machinery ABA PET Sheet Extrusion Line processing rPET flakes - Kosovo project\"><\/iframe>\n<\/div>\n<\/figure>\n<\/div>\n<p><em>Caption: Watch our ABA PET Sheet Extrusion Line processing rPET flakes into high-clarity PET sheet rolls at the Kosovo plant.<\/em><\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold\">Our Tailored Machinery Solution<\/h2>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">1. ABA PET Sheet Extrusion Machine<\/h3>\n<p>We customized an advanced <a href=\"https:\/\/tz-machinery.com\/plastic-sheet-extrusion-line-machine\/aba-pet-three-layers-sheet-co-extrusion-lines\/\">ABA Co-Extrusion PET Sheet Line<\/a>. Equipped with a specialized degassing vacuum system and precise melt pumps, it directly processes rPET flakes into uniform, high-rigidity PET sheets, significantly reducing raw material costs for the client.<\/p>\n<p>[Image: ABA PET sheet extrusion line processing 100% rPET flakes at the Kosovo plant &#8211; TZ Machinery]<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">2. High-Precision 4-Station Thermoforming Machine<\/h3>\n<p>To handle complex container shapes, we integrated a high-speed <a href=\"https:\/\/tz-machinery.com\/thermoforming-machines\/three-four-station-thermoforming-machines-for-food-packaging\/\">4-station PET thermoforming machine<\/a>. Featuring servo-driven mold technology and precise temperature control, this unit produces clean-cut, easily stackable fruit boxes and food trays with ultra-short cycle times.<\/p>\n<p>[Image: 4-station PET thermoforming machine producing clear food trays &#8211; TZ Machinery]<\/p>\n<div style=\"margin:30px 0;\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube\" style=\"margin:0;\">\n<div class=\"wp-block-embed__wrapper\" style=\"position:relative;padding-bottom:56.25%;height:0;overflow:hidden;background:#000;border-radius:8px;\">\n<iframe src=\"https:\/\/www.youtube.com\/embed\/78k9ZSqwOdg?autoplay=1&#038;mute=1&#038;loop=1&#038;playlist=78k9ZSqwOdg&#038;rel=0\" style=\"position:absolute;top:0;left:0;width:100%;height:100%;border:0;\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen title=\"TZ Machinery 4-station thermoforming machine producing PET food trays - Kosovo project\"><\/iframe>\n<\/div>\n<\/figure>\n<\/div>\n<p><em>Caption: See our 4-station thermoforming machine forming, cutting, and stacking PET food containers and fruit boxes automatically.<\/em><\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold\">Results &amp; Industry Impact<\/h2>\n<p>By implementing our complete extrusion and thermoforming solution, the Kosovo client successfully bridged the gap between recycled PET flakes and high-value packaging products. Today, their factory efficiently supplies eco-friendly PET food trays across the regional market, achieving both operational sustainability and higher profitability.<\/p>\n<h2 style=\"font-size:22px;color:#000;font-weight:bold\">FAQ<\/h2>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">What is an ABA PET sheet extrusion line?<\/h3>\n<p>An ABA PET sheet extrusion line co-extrudes three layers in one pass: two outer A layers of virgin or premium PET and one thick B core layer of recycled PET. The thin outer skins deliver a smooth, food-contact-safe surface, while the recycled core carries most of the sheet thickness and cost.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">Can an ABA line process 100% recycled PET flakes?<\/h3>\n<p>Yes. In an ABA configuration the core layer can run 100% rPET flakes, which is why this structure suits recycling plants that already produce high-purity flakes. Degassing and vacuum venting remove moisture and volatiles during extrusion, so the material does not need the long crystallization and pre-drying cycle required by a <a href=\"https:\/\/tz-machinery.com\/plastic-sheet-extrusion-line-machine\/swt-120d-pet-sheet-extrusion-line\/\">single screw PET sheet extrusion line<\/a>.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">Why use an ABA structure instead of a single-layer PET sheet?<\/h3>\n<p>Three reasons: lower raw material cost, better surface quality, and food-contact compliance. Using recycled flakes in a thick core layer cuts material spend, the virgin outer layers hide minor color variations typical of recycled flake, and the clean skins prevent direct food contact with recycled material.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">What is a 4-station thermoforming machine?<\/h3>\n<p>A 4-station thermoforming machine completes forming, cutting, punching, and stacking in one continuous in-line sequence. In-line trimming removes a separate operation, protects the product rim, and keeps labor at one to two operators per shift.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">What products can this rPET extrusion and thermoforming line produce?<\/h3>\n<p>The combination of a co-extruded PET sheet line and a multi-station former covers fresh fruit boxes, clamshells, food trays, deli containers, and other rigid food-grade PET packaging that needs transparency and stackability.<\/p>\n<h3 style=\"font-size:16px;color:#000;font-weight:bold\">What supporting equipment completes an rPET sheet-to-tray production line?<\/h3>\n<p>Beyond the extrusion line and the thermoformer, most plants add edge-trim recovery. A <a href=\"https:\/\/tz-machinery.com\/corallary-euquipments\/sheet-edge-scrap-online-crusher\/\">sheet edge scrap online crusher<\/a> returns skeletal waste straight back into the process, which is the fastest way to raise recycled content and cut material cost per tray.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Studi kasus lini ekstrusi lembaran PET ABA: bagaimana sebuah pabrik daur ulang di Kosovo mengolah serpihan rPET 100% menjadi baki PET yang aman untuk makanan menggunakan proses termoforming 4 stasiun.<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"_yoast_wpseo_slug":"","footnotes":"","_yoast_wpseo_focuskw":"ABA PET sheet extrusion line","_yoast_wpseo_metadesc":"See how a Kosovo recycling plant turns 100% rPET flakes into food-grade PET trays using an ABA PET sheet extrusion line and 4-station thermoforming machine.","_yoast_wpseo_title":"ABA PET Sheet Extrusion & Thermoforming Line in Kosovo"},"categories":[1],"tags":[],"class_list":["post-10051","post","type-post","status-publish","format-standard","hentry","category-tz-machinery-cases"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>ABA PET Sheet Extrusion &amp; 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