{"id":9582,"date":"2026-06-15T09:39:57","date_gmt":"2026-06-15T09:39:57","guid":{"rendered":"https:\/\/tz-machinery.com\/?p=9582"},"modified":"2026-06-15T09:51:40","modified_gmt":"2026-06-15T09:51:40","slug":"evcil-hayvan-yatagi-ekstruzyon-makinesi-nedir","status":"publish","type":"post","link":"https:\/\/tz-machinery.com\/tr\/what-is-pet-sheet-extrusion-machine\/","title":{"rendered":"PET Levha Ekstr\u00fczyon Makinesi Nedir? Kapsaml\u0131 K\u0131lavuz"},"content":{"rendered":"

\u00d6NEML\u0130 NOKTALAR<\/strong>
SWT-75S-1000 gibi \u00fcst d\u00fczey bir PET levha ekstr\u00fczyon hatt\u0131, PET peletlerini ve k\u0131r\u0131lm\u0131\u015f malzemeyi saatte 350\u2013500 kg h\u0131z\u0131nda 0,2\u20132,0 mm kal\u0131nl\u0131\u011f\u0131nda bitmi\u015f levhaya d\u00f6n\u00fc\u015ft\u00fcr\u00fcr; vakumlu gaz giderme \u00f6zelli\u011fine sahip 75 mm paralel \u00e7ift vidal\u0131 ekstr\u00fcder kullan\u0131larak ger\u00e7ekle\u015ftirilir; bu sayede \u00f6n kurutma i\u015flemi ortadan kalkar. Tam Schneider Electric PLC kontrol\u00fc, 132 kW sabit m\u0131knat\u0131sl\u0131 senkron motor ve ayna parlakl\u0131\u011f\u0131nda kalender silindirleri (Ra \u22640,025 \u03bcm), termoformlama i\u00e7in g\u0131da temas\u0131 s\u0131n\u0131f\u0131nda levha \u00fcretir. CE ve ISO 9001 sertifikal\u0131, 80'den fazla \u00fclkeye ihra\u00e7 edilen bu \u00fcr\u00fcn, 12 ay garanti ve \u00f6m\u00fcr boyu bak\u0131m hizmetiyle sunulmaktad\u0131r.<\/p>\n

\n

PET levha ekstr\u00fczyon makinesi, polietilen tereftalat (PET) re\u00e7inesini eritip, bunu \u0131s\u0131 ile \u015fekillendirilmi\u015f g\u0131da ambalajlar\u0131, t\u0131bbi cihaz tepsileri ve end\u00fcstriyel blister ambalajlarda kullan\u0131lan d\u00fcz, kesintisiz plastik levhalara d\u00f6n\u00fc\u015ft\u00fcren bir end\u00fcstriyel \u00fcretim hatt\u0131d\u0131r. Tam bir \u00fcretim hatt\u0131, malzeme besleme, \u00e7ift vidal\u0131 ekstr\u00fczyon, vakumla gaz giderme, eriyik filtreleme, kal\u0131p \u015fekillendirme, hassas kalenderleme ve otomatik sarma i\u015flemlerini tek bir kontroll\u00fc s\u00fcre\u00e7te birle\u015ftirir.<\/p>\n

\u00dcretim S\u0131n\u0131f\u0131 PET Levha Hatt\u0131nda Nelere Dikkat Edilmelidir?<\/h2>\n

T\u00fcm PET levha ekstr\u00fczyon makineleri ayn\u0131 de\u011fildir. Bir laboratuvar de\u011fil, bir fabrika i\u00e7in sat\u0131n alma yaparken, k\u00e2r getiren bir \u00fcretim hatt\u0131n\u0131 ar\u0131za s\u00fcresine neden olan bir hattan ay\u0131ran d\u00f6rt fakt\u00f6r vard\u0131r.<\/p>\n

\u00c7ift Vidal\u0131 Ekstr\u00fcder ve Tek Vidal\u0131 Ekstr\u00fcder Kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/h3>\n

Paralel, ayn\u0131 y\u00f6nde d\u00f6nen \u00e7ift vidal\u0131 ekstr\u00fcder, tek vidal\u0131 tasar\u0131mlara k\u0131yasla \u00fc\u00e7 avantaj sunar. \u0130lk olarak, \u00e7ift vidalar daha iyi eriyik kar\u0131\u015ft\u0131rma ve daha homojen s\u0131cakl\u0131k da\u011f\u0131l\u0131m\u0131 sa\u011flar; bu, 290\u00b0C\u2019nin \u00fczerinde bozunan PET i\u00e7in hayati \u00f6nem ta\u015f\u0131r. \u0130kincisi, birbirine ge\u00e7en \u015faft profilleri kendi kendini temizler; bu da malzemenin kalma s\u00fcresini azalt\u0131r ve levhada karbonla\u015fm\u0131\u015f noktalar\u0131n olu\u015fmas\u0131n\u0131 \u00f6nler. \u00dc\u00e7\u00fcnc\u00fcs\u00fc, \u00e7ift \u015faftl\u0131 ekstr\u00fcderler, \u00fcretimde dalgalanma olmadan daha y\u00fcksek oranda geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f k\u0131r\u0131lm\u0131\u015f malzemeyi i\u015fleyebilir. SWT-75S-1000, 40:1 L\/D oran\u0131na, 75 mm vida \u00e7ap\u0131na ve HV 900\u20131000 sertli\u011fe sahip a\u015f\u0131nmaya dayan\u0131kl\u0131 38CrMoAlA vidalara sahip bir SW75\/40 paralel \u00e7ift vidal\u0131 ekstr\u00fcder kullan\u0131r.<\/p>\n

Vakumla Gaz Giderme: \u00d6n Kurutma A\u015famas\u0131n\u0131 Ortadan Kald\u0131r\u0131n<\/h3>\n

Geleneksel PET ekstr\u00fczyonunda, re\u00e7inenin ekstr\u00fcdere girmeden \u00f6nce 160\u2013180 \u00b0C\u2019de 4\u20136 saatlik nem giderme kurutmas\u0131 gerekir. \u00d6zel bir vakumlu gaz giderme sistemi, silindirdeki \u00e7ok a\u015famal\u0131 vakum portlar\u0131 arac\u0131l\u0131\u011f\u0131yla eriyikten nemi do\u011frudan giderir \u2014 7,5 kW d\u00f6ner kanatl\u0131 pompa art\u0131 seri ba\u011fl\u0131 3 kW Roots pompas\u0131. Bu sayede ayr\u0131 bir kristalle\u015ftirici ve kurutucu ekipman\u0131na tamamen gerek kalmaz; hat uzunlu\u011fu birka\u00e7 metre k\u0131sal\u0131r ve enerji t\u00fcketimi, bitmi\u015f levhan\u0131n kilogram\u0131 ba\u015f\u0131na tahmini olarak \u201325 azal\u0131r. En \u00f6nemlisi, bu sistem 100% geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f PET \u015fi\u015fe pulundan tutarl\u0131 levha berrakl\u0131\u011f\u0131 sa\u011flar \u2014 bu, standart havaland\u0131rmal\u0131 tek vidal\u0131 hatlar\u0131n ula\u015famad\u0131\u011f\u0131 bir yetenektir.<\/p>\n

Otomasyon: Schneider Electric Tam \u00dcr\u00fcn Yelpazesi PLC Kontrol\u00fc<\/h3>\n

Manuel s\u0131cakl\u0131k ayarlar\u0131 ve h\u0131z ayarlar\u0131, tabaka ile tabaka aras\u0131nda ve vardiya ile vardiya aras\u0131nda de\u011fi\u015fkenli\u011fe yol a\u00e7ar. 15 in\u00e7lik dokunmatik ekranl\u0131 (\u00c7ince\/\u0130ngilizce se\u00e7ilebilir) tam hat PLC kontrol\u00fc, her parametreyi \u2014 silindir b\u00f6lgesi s\u0131cakl\u0131klar\u0131, vida devri, eriyik pompas\u0131 bas\u0131nc\u0131, silindir aral\u0131klar\u0131, silindir s\u0131cakl\u0131klar\u0131, \u00e7ekme h\u0131z\u0131 ve sarma gerilimi \u2014 merkezile\u015ftirir. Re\u00e7ete verisi depolama \u00f6zelli\u011fine sahip tek dokunu\u015fla ba\u015flatma, operat\u00f6rlerin yeniden kalibrasyon yapmadan \u00fcr\u00fcn \u00f6zellikleri aras\u0131nda ge\u00e7i\u015f yapabilmelerini sa\u011flar. Uzaktan a\u011f izleme, teknik destek ekibinin sahaya gelmesini beklemeden sorunlar\u0131 te\u015fhis etmesine olanak tan\u0131r; bu \u00f6zellik, hatt\u0131n ba\u015fka bir \u00fclkede \u00e7al\u0131\u015ft\u0131\u011f\u0131 durumlarda \u00e7ok de\u011ferlidir.<\/p>\n

Hassas Kalenderleme: Levha Kalitesinin Belirlendi\u011fi Nokta<\/h3>\n

Kalenderleme kulesi, nihai sac kal\u0131nl\u0131\u011f\u0131n\u0131, y\u00fczey kalitesini ve d\u00fczl\u00fc\u011f\u00fcn\u00fc belirler. Ayna parlakl\u0131\u011f\u0131nda cilalanm\u0131\u015f silindirler (Ra \u22640,025 \u03bcm, sertlik \u2265HRC 55\u201362 olacak \u015fekilde krom kaplanm\u0131\u015f, kaplama kal\u0131nl\u0131\u011f\u0131 \u22650,08 mm) i\u00e7eren L tipi 3 silindirli konfig\u00fcrasyon, optik s\u0131n\u0131f PET levha \u00fcretir. Her bir silindiri \u00fc\u00e7 adet ba\u011f\u0131ms\u0131z 4,4 kW Schneider Electric servo motor tahrik eder; aral\u0131k kontrol\u00fc i\u00e7in hidrolik a\u00e7ma\/kapama ve manuel sonsuz di\u015fli ince ayar mekanizmas\u0131 bulunur. \u00d6zel i\u00e7 spiral ak\u0131\u015f kanallar\u0131, s\u00fcrekli \u00fcretim s\u0131ras\u0131nda silindir y\u00fczey s\u0131cakl\u0131\u011f\u0131n\u0131n homojen olmas\u0131n\u0131 sa\u011flar. Kal\u0131nl\u0131k de\u011fi\u015fimi veya y\u00fczey izleri bulunan, standartlar\u0131n alt\u0131nda bir kalenderden \u00e7\u0131kan levha, \u0131s\u0131yla \u015fekillendirme at\u0131\u011f\u0131 haline gelir.<\/p>\n

Ger\u00e7ek \u00dcretim \u00d6zellikleri<\/h2>\n

A\u015fa\u011f\u0131daki teknik \u00f6zellikler, ger\u00e7ek bir \u00fcst d\u00fczey PET tek katmanl\u0131 levha ekstr\u00fczyon hatt\u0131 konfig\u00fcrasyonuna dayanmaktad\u0131r. T\u00fcm rakamlar \u00fcretim ortam\u0131nda do\u011frulanm\u0131\u015ft\u0131r.<\/p>\n

Hat Genel Bak\u0131\u015f\u0131<\/h3>\n\n\n\n\n\n\n\n\n\n\n
\u015eartname<\/th>\nSWT-75S-1000 De\u011feri<\/th>\n<\/tr>\n
Ekstr\u00fcder Tipi<\/td>\nSW75\/40 Paralel Ayn\u0131 Y\u00f6nl\u00fc D\u00f6nen \u00c7ift Vidal\u0131<\/td>\n<\/tr>\n
\u00c7\u0131k\u0131\u015f Kapasitesi<\/td>\n350\u2013500 kg\/saat<\/td>\n<\/tr>\n
Sac Geni\u015fli\u011fi<\/td>\n\u2264800 mm<\/td>\n<\/tr>\n
Sac Kal\u0131nl\u0131k Aral\u0131\u011f\u0131<\/td>\n0,2\u20132,0 mm<\/td>\n<\/tr>\n
Hammadde<\/td>\nPET peletleri + normal k\u0131r\u0131nt\u0131 malzeme<\/td>\n<\/tr>\n
Kurulu G\u00fc\u00e7<\/td>\n\u2248250 kW (ger\u00e7ek t\u00fcketim ~70%)<\/td>\n<\/tr>\n
Zemin Alan\u0131<\/td>\n\u224830 m \u00d7 6 m \u00d7 5 m<\/td>\n<\/tr>\n
G\u00fc\u00e7 Kayna\u011f\u0131<\/td>\n380 V \/ 3 fazl\u0131 \/ 50 Hz<\/td>\n<\/tr>\n<\/table>\n

Ekstr\u00fcder \u00c7ekirde\u011fi Teknik \u00d6zellikleri<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\n<\/tr>\n
Vida \u00c7ap\u0131<\/td>\n75 mm<\/td>\n<\/tr>\n
L\/D Oran\u0131<\/td>\n40:1<\/td>\n<\/tr>\n
Ana Tahrik Motoru<\/td>\n132 kW PMSM<\/td>\n<\/tr>\n
Varil Is\u0131tma<\/td>\n\u224860 kW<\/td>\n<\/tr>\n
Vida Malzemesi<\/td>\n38CrMoAlA, nitr\u00fcrlenmi\u015f<\/td>\n<\/tr>\n
Vida Sertli\u011fi<\/td>\nHV 900\u20131000<\/td>\n<\/tr>\n
Namlu Sertli\u011fi<\/td>\nHV 950\u20131050<\/td>\n<\/tr>\n
\u015eaft Tork De\u011feri<\/td>\n\u226411 N\u00b7m\/cm\u00b3<\/td>\n<\/tr>\n
Vakum Havaland\u0131rma Delikleri<\/td>\n3<\/td>\n<\/tr>\n
F\u0131\u00e7\u0131 So\u011futma<\/td>\nDeiyonize su, santrif\u00fcj pompa + \u0131s\u0131 e\u015fanj\u00f6r\u00fc<\/td>\n<\/tr>\n<\/table>\n

Temel Bile\u015fen Markalar\u0131<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen<\/th>\nMarka<\/th>\nKaynak<\/th>\n<\/tr>\n
PLC \/ Servo Motorlar \/ S\u00fcr\u00fcc\u00fcler \/ Kontakt\u00f6rler \/ R\u00f6leler<\/td>\nSchneider Electric<\/td>\nFransa<\/td>\n<\/tr>\n
De\u011fi\u015fken Frekansl\u0131 S\u00fcr\u00fcc\u00fcler<\/td>\nInovance Teknoloji<\/td>\n\u00c7in<\/td>\n<\/tr>\n
Anahtarlamal\u0131 G\u00fc\u00e7 Kayna\u011f\u0131<\/td>\n\u0130yi Niyetle<\/td>\nTayvan<\/td>\n<\/tr>\n
Kat\u0131 Hal R\u00f6leleri<\/td>\nYangming<\/td>\nTayvan<\/td>\n<\/tr>\n
Ana Tahrik Motoru<\/td>\nYinmengda<\/td>\nAlman tasar\u0131m\u0131<\/td>\n<\/tr>\n
Kal\u0131p Kafas\u0131<\/td>\nJingcheng D\u00f6nemi<\/td>\n\u00c7in<\/td>\n<\/tr>\n
Emniyet Kilitleme Anahtarlar\u0131<\/td>\n\u2014<\/td>\n\u0130talya<\/td>\n<\/tr>\n
Bas\u0131n\u00e7 Sens\u00f6rleri<\/td>\n\u2014<\/td>\n\u0130talya<\/td>\n<\/tr>\n
Uzunluk Sayac\u0131<\/td>\n\u2014<\/td>\nKore<\/td>\n<\/tr>\n<\/table>\n

Takvim ve Sar\u0131m \u00d6zellikleri<\/h3>\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\n<\/tr>\n
Rulo Yap\u0131land\u0131rmas\u0131<\/td>\nL tipi 3 silindirli (#1 \u00d8350, #2 \u00d8500, #3 \u00d8500 \u00d7 1000 mm)<\/td>\n<\/tr>\n
Rulo Y\u00fczey Kalitesi<\/td>\nRa \u22640,025 \u03bcm ayna parlakl\u0131\u011f\u0131nda cilalama<\/td>\n<\/tr>\n
Krom Kaplama<\/td>\n\u22650,08 mm, sertlik HRC 55\u201362<\/td>\n<\/tr>\n
Silindir Tahriki<\/td>\n3 adet 4,4 kW Schneider servo motor<\/td>\n<\/tr>\n
Sarma Makinesi<\/td>\n3 istasyonlu d\u00f6ner tabla, maksimum rulo \u00e7ap\u0131 800 mm<\/td>\n<\/tr>\n
Sarmal Tahrik<\/td>\n3 adet 2 kW Schneider servo motor<\/td>\n<\/tr>\n
Kenar Kesici<\/td>\n2 set, d\u00f6ner diskli kesici, her iki taraf<\/td>\n<\/tr>\n
So\u011futma Suyu \u0130htiyac\u0131<\/td>\n\u226420 \u00b0C, \u226540 m\u00b3\/h, \u22650,4 MPa<\/td>\n<\/tr>\n<\/table>\n

Sat\u0131\u015f Sonras\u0131 Destek<\/h3>\n

Makine, bir yedek par\u00e7a seti (kal\u0131p aletleri, kontakt\u00f6rler, r\u00f6leler, kesici b\u0131\u00e7aklar, \u0131s\u0131tma \u00e7ubuklar\u0131) ile birlikte sevk edilir. Ekipman\u0131n teslimat\u0131 \u00fczerine, kurulum ve devreye alma i\u015flemleri i\u00e7in 1\u20132 teknik m\u00fchendis g\u00f6revlendirilir. Makinenin tam garantisi, devreye alman\u0131n ba\u015far\u0131yla tamamlanmas\u0131ndan itibaren 12 ayd\u0131r ve \u00f6m\u00fcr boyu bak\u0131m hizmeti dahildir. Garanti s\u00fcresi boyunca, ihtiya\u00e7 duyuldu\u011funda \u00fccretsiz yerinde servis hizmeti sunulur. Garanti s\u00fcresi dolduktan sonra, i\u015f\u00e7ilik ve yedek par\u00e7alar i\u00e7in indirimli fiyatlar uygulan\u0131r.<\/p>\n

Bir PET Levha Ekstr\u00fczyon Hatt\u0131 Nas\u0131l \u00c7al\u0131\u015f\u0131r?<\/h2>\n

S\u00fcre\u00e7, her biri \u00f6l\u00e7\u00fclebilir kalite kontrol noktalar\u0131na sahip yedi ard\u0131\u015f\u0131k a\u015famadan olu\u015fmaktad\u0131r.<\/p>\n

1. A\u015fama \u2014 Malzeme Besleme:<\/strong> PET peletleri ve \u00f6\u011f\u00fct\u00fclm\u00fc\u015f malzeme, 7,5 kW\u2019l\u0131k bir \u00fcfleyiciye sahip iki noktal\u0131 vakumlu y\u00fckleme sistemi arac\u0131l\u0131\u011f\u0131yla sisteme girer. \u0130ki adet hacimsel besleyici (her biri 1,5 kW, \u00e7ift vidal\u0131, SUS paslanmaz \u00e7elik), malzemeyi ekstr\u00fcdere \u00f6l\u00e7\u00fcl\u00fc olarak besler. \u0130ki adet masterbatch besleyicisi (her biri 0,37 kW, spiral vidal\u0131, mikrobilgisayar kontroll\u00fc), ana ekstr\u00fcder h\u0131z\u0131yla senkronize olarak renklendiriciler veya katk\u0131 maddeleri ekler.<\/p>\n

2. A\u015fama \u2014 Erime ve Plastikle\u015ftirme:<\/strong> Paralel ikiz vidalar, \u0131s\u0131t\u0131lm\u0131\u015f kovan b\u00f6lgeleri boyunca malzemeyi s\u0131k\u0131\u015ft\u0131r\u0131r, keser ve eritir. 132 kW'l\u0131k sabit m\u0131knat\u0131sl\u0131 senkron motor, 10 N\u00b7m\/cm\u00b3 nominal tork de\u011ferine sahip bir \u015fanz\u0131man arac\u0131l\u0131\u011f\u0131yla vidalar\u0131 tahrik eder. D\u00f6k\u00fcm bak\u0131r\/al\u00fcminyum \u0131s\u0131tma \u015feritleri ve paslanmaz \u00e7elik koruyuculara sahip a\u015f\u0131nmaya dayan\u0131kl\u0131 38CrMoAlA kovan segmentleri, hassas s\u0131cakl\u0131k kontrol\u00fcn\u00fc sa\u011flar.<\/p>\n

3. A\u015fama \u2014 Vakumla Gaz Giderme:<\/strong> Namlu boyunca yer alan \u00fc\u00e7 havaland\u0131rma deli\u011finden, \u00e7ok kademeli vakum sistemi (7,5 kW d\u00f6ner kanatl\u0131 pompa + 3 kW Roots pompas\u0131) eriyikten nem buhar\u0131n\u0131 ve u\u00e7ucu bile\u015fikleri \u00e7eker. \u00d6n filtre kartu\u015flu paslanmaz \u00e7elik borular ve vanalar, pompa sistemini korur.<\/p>\n

4. A\u015fama \u2014 Filtreleme ve \u00d6l\u00e7\u00fcm:<\/strong> Erimi\u015f PET, iki filtre konumu bulunan 145B model hidrolik silindirik s\u00fczge\u00e7 de\u011fi\u015ftiriciden ge\u00e7er. Ard\u0131ndan, 90E model eriyik dozaj pompas\u0131 (7,5 kW), kal\u0131ba sabit bas\u0131n\u00e7l\u0131 ve titre\u015fimsiz bir eriyik ak\u0131\u015f\u0131 sa\u011flar; bu s\u0131rada, \u0130talyan yap\u0131m\u0131 bir bas\u0131n\u00e7 sens\u00f6r\u00fc giri\u015f bas\u0131nc\u0131n\u0131 izler.<\/p>\n

5. A\u015fama \u2014 Sac \u015eekillendirme:<\/strong> Erimi\u015f malzeme, 650\u2013950 mm etkili geni\u015fli\u011fe sahip bir Jingcheng Era ask\u0131 kal\u0131b\u0131na girer (tek tarafl\u0131 set duvar\u0131 150 mm ayarlanabilir). Kal\u0131p dudak ak\u0131\u015f y\u00fczeyleri, tutarl\u0131 sac profili elde etmek i\u00e7in Ra 0,03\u20130,04 \u03bcm'ye kadar parlat\u0131l\u0131r ve 0,025\u20130,05 mm kal\u0131nl\u0131\u011f\u0131nda krom kaplan\u0131r.<\/p>\n

6. A\u015fama \u2014 Kalenderleme ve So\u011futma:<\/strong> Erimi\u015f sac, L tipi 3 silindirli parlatma kulesinden ge\u00e7er. S\u0131cakl\u0131k kontrol gruplar\u0131na (ortam s\u0131cakl\u0131\u011f\u0131ndan 100 \u00b0C\u2019ye kadar) sahip \u00fc\u00e7 ba\u011f\u0131ms\u0131z su besleme pompas\u0131, her bir silindiri d\u00fczenler. Silindirler aras\u0131ndaki bo\u015fluk \u2014 hidrolik a\u00e7ma\/kapama sistemi arac\u0131l\u0131\u011f\u0131yla ayarlan\u0131r ve manuel sonsuz di\u015fli ile ince ayar yap\u0131l\u0131r \u2014 nihai sac kal\u0131nl\u0131\u011f\u0131n\u0131 belirler.<\/p>\n

7. A\u015fama \u2014 Kenar Kesme, Kaplama ve Sarma:<\/strong> \u00c7ift tarafl\u0131 d\u00f6ner diskli kenar kesicilere sahip bir so\u011futma \u00e7er\u00e7evesi her iki kenar\u0131 da d\u00fczeltirken, tork kontroll\u00fc bir kesik kenar sar\u0131c\u0131 kesilen par\u00e7alar\u0131 toplar. Bir ya\u011f kaplama \u00fcnitesi, silikon ya\u011f\u0131 silindir kaplama y\u00f6ntemiyle levhan\u0131n her iki y\u00fczeyine de uygular; ard\u0131ndan dijital s\u0131cakl\u0131k kontroll\u00fc iki paslanmaz \u00e7elik f\u0131r\u0131n \u00fcnitesi devreye girer. 3 istasyonlu d\u00f6ner tabla sar\u0131c\u0131 (Kore men\u015feli uzunluk sayac\u0131, 3 \u00d7 2 kW Schneider servo motorlar), 800 mm \u00e7apa kadar bitmi\u015f rulolar \u00fcretir.<\/p>\n

Uygulamalar ve Hedef Pazarlar<\/h2>\n

Bu \u00fcretim hatt\u0131 konfig\u00fcrasyonundan \u00fcretilen PET levhalar \u00fc\u00e7 ana pazara hitap etmektedir:<\/p>\n

G\u0131da Ambalaj\u0131:<\/strong> Taze \u00fcr\u00fcnler, unlu mamuller ve haz\u0131r yemekler i\u00e7in \u0131s\u0131yla \u015fekillendirilmi\u015f tepsiler, kapakl\u0131 ambalajlar, bardaklar ve kapaklar. Levha, ISO 9001 kalite y\u00f6netim sistemi kapsam\u0131nda \u00fcretilmekte olup, AB pazar\u0131na giri\u015f i\u00e7in CE uyumlulu\u011funa sahiptir. Vakumla gaz giderme i\u015flemi sayesinde, 100% geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f PET\u2019ten g\u0131da s\u0131n\u0131f\u0131 levha elde edilebilmektedir.<\/p>\n

T\u0131p ve \u0130la\u00e7:<\/strong> Cerrahi aletler ve t\u0131bbi cihazlar i\u00e7in steril bariyer tepsileri. Ayna parlakl\u0131\u011f\u0131nda kalenderlenmi\u015f y\u00fczey (Ra \u22640,025 \u03bcm) ve tam Schneider Electric otomasyonu, t\u0131bbi ambalaj al\u0131c\u0131lar\u0131n\u0131n ihtiya\u00e7 duydu\u011fu tutarl\u0131l\u0131\u011f\u0131 ve izlenebilirli\u011fi sa\u011flar.<\/p>\n

End\u00fcstriyel ve T\u00fcketici:<\/strong> Antistatik elektronik tepsileri, k\u0131rtasiye \u00fcr\u00fcnleri (klas\u00f6rler, dosya kutular\u0131) ve perakende te\u015fhir ambalajlar\u0131. Bu \u00fcr\u00fcn grubu, \u00fcretim s\u00fcrecini kesintiye u\u011fratmadan antistatik, renkli veya UV-kararl\u0131 levhalar i\u00e7in masterbatch katk\u0131 maddelerini i\u015fleyebilmektedir.<\/p>\n

Bir PET Levha Ekstr\u00fczyon Makinesini De\u011ferlendirme: 5 Karar Fakt\u00f6r\u00fc<\/h2>\n

1. \u00c7\u0131kt\u0131-Yat\u0131r\u0131m Oran\u0131:<\/strong> Y\u0131ll\u0131k \u00fcretim hedefinizi metrik ton cinsinden hesaplay\u0131n, bunu 350\u2013500 kg\/saat \u00e7al\u0131\u015fma h\u0131z\u0131na b\u00f6l\u00fcn ve ton ba\u015f\u0131na sat\u0131\u015f fiyat\u0131n\u0131zla \u00e7arp\u0131n. Y\u0131lda 6.000 saat \u00e7al\u0131\u015fan bir \u00fcretim hatt\u0131 2.100\u20133.000 metrik ton \u00fcretim yapar. Ekstr\u00fcder boyutunu ger\u00e7ek\u00e7i talebinize g\u00f6re belirleyin \u2014 a\u015f\u0131r\u0131 b\u00fcy\u00fck boyutland\u0131rma sermaye ve enerji israf\u0131na yol a\u00e7ar.<\/p>\n

2. rPET \u0130\u015fleme Kapasitesi:<\/strong> M\u00fc\u015fterileriniz i\u00e7in geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f malzeme i\u00e7eri\u011fi \u00f6nemliyse veya k\u00e2r marj\u0131 hedefleriniz s\u00f6z konusuysa, vakumlu gaz giderme \u00f6zellikli ekstr\u00fcder tasar\u0131mlar\u0131na \u00f6ncelik verin. Yaln\u0131zca i\u015flenmemi\u015f PET\u2019i i\u015fleyen bir \u00fcretim hatt\u0131, b\u00fcy\u00fcmekte olan rPET ambalaj pazar\u0131ndan mahrum kalman\u0131za neden olur ve sizi i\u015flenmemi\u015f re\u00e7ine fiyatlar\u0131ndaki dalgalanmalara maruz b\u0131rak\u0131r.<\/p>\n

3. Sadece Montaj De\u011fil, Bile\u015fen Markalar\u0131:<\/strong> Bir PET levha \u00fcretim hatt\u0131n\u0131n g\u00fcvenilirli\u011fi, en zay\u0131f bile\u015feninin g\u00fcvenilirli\u011fi kadar olur. Frans\u0131z Schneider Electric\u2019in PLC\/servo\/s\u00fcr\u00fcc\u00fc\/kontakt\u00f6r paketi, \u0130talyan bas\u0131n\u00e7 sens\u00f6rleri ve emniyet anahtarlar\u0131 ile Alman tasar\u0131m\u0131 bir ana motor, hatt\u0131n %+ \u00e7al\u0131\u015fma s\u00fcresiyle \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flayan standard\u0131 temsil eder. Sadece ekstr\u00fcder markas\u0131n\u0131 de\u011fil, t\u00fcm bile\u015fenlerin marka listesini de isteyin.<\/p>\n

4. Kalender Kalitesi, Levha Kalitesini Belirler:<\/strong> Ayna parlakl\u0131\u011f\u0131 spesifikasyonunu (Ra de\u011feri), krom kaplama kal\u0131nl\u0131\u011f\u0131n\u0131 ve sertli\u011fini ile silindir tahrik sistemini inceleyin. HRC 55+ sertlikteki alt tabaka \u00fczerinde \u22650,08 mm krom kaplamaya sahip, Ra de\u011feri 0,03 \u03bcm\u2019nin alt\u0131nda olan y\u00fczey kalitesi, optik s\u0131n\u0131f PET levha i\u00e7in e\u015fik de\u011ferdir.<\/p>\n

5. Sat\u0131\u015f Sonras\u0131 Destek Kapsam\u0131:<\/strong> \u0130thal ekipmanlar i\u00e7in \u015funlar\u0131 do\u011frulay\u0131n: \u00dcreticinin b\u00f6lgenizde bir servis a\u011f\u0131 var m\u0131? Yedek par\u00e7a stok politikas\u0131 nedir? Uzaktan te\u015fhis \u00f6zelli\u011fi dahil mi? SWT-75S-1000 modelinde uzaktan a\u011f izleme \u00f6zelli\u011fi standart olarak bulunur; bu sayede teknik destek ekibi, seyahat gecikmeleri ya\u015famadan sorunlar\u0131 te\u015fhis edebilir.<\/p>\n

SSS<\/h2>\n

\u00c7ift vidal\u0131 ve tek vidal\u0131 PET levha ekstr\u00fczyonu aras\u0131ndaki fark nedir?<\/h3>\n

\u00c7ift vidal\u0131 ekstr\u00fcder, daha iyi eriyik kar\u0131\u015ft\u0131rma, daha homojen s\u0131cakl\u0131k da\u011f\u0131l\u0131m\u0131 ve \u00fcst\u00fcn gaz giderme sa\u011flar. Is\u0131ya duyarl\u0131 ve higroskopik olan PET i\u00e7in bu avantajlar, levhan\u0131n berrakl\u0131\u011f\u0131n\u0131 do\u011frudan art\u0131r\u0131r, jel olu\u015fumunu ve siyah lekeleri azalt\u0131r ve daha y\u00fcksek geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f malzeme oranlar\u0131na olanak tan\u0131r. Tek \u015faftl\u0131 ekstr\u00fcder daha basit ve daha d\u00fc\u015f\u00fck maliyetlidir, ancak PET i\u015flenirken \u2014 \u00f6zellikle ezilmi\u015f veya geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f malzeme kullan\u0131ld\u0131\u011f\u0131nda \u2014 kaliteden \u00f6d\u00fcn verir.<\/p>\n

Bu makine 100% geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f PET'i i\u015fleyebilir mi?<\/h3>\n

Evet. Vakumlu gaz giderme sistemi, eriyikten nemi \u00e7ekerek kaliteli rPET levha \u00fcretiminin \u00f6n\u00fcndeki ba\u015fl\u0131ca engeli ortadan kald\u0131r\u0131r. A\u015f\u0131nmaya dayan\u0131kl\u0131 38CrMoAlA vidalara (HV 900\u20131000) sahip \u00e7ift vidal\u0131 tasar\u0131m, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f malzemenin hafif a\u015f\u0131nd\u0131r\u0131c\u0131 yap\u0131s\u0131na uyum sa\u011flar. G\u0131da ile temas eden uygulamalar i\u00e7in, \u00e7ok katmanl\u0131 koekstr\u00fczyon konfig\u00fcrasyonu, g\u0131da ile temas eden y\u00fczeylere i\u015flenmemi\u015f PET yerle\u015ftirirken \u00e7ekirdekte rPET kullan\u0131r \u2014 ancak bu \u00f6zel SWT-75S-1000 modeli tek katmanl\u0131 bir konfig\u00fcrasyona sahiptir.<\/p>\n

Tipik kurulum ve devreye alma s\u00fcreci ne kadar s\u00fcrer?<\/h3>\n

Ekipman\u0131n teslim al\u0131nmas\u0131ndan itibaren kurulum, m\u00fc\u015fterinin temel \u00e7al\u0131\u015fmalar\u0131n\u0131 tamamlam\u0131\u015f olup olmad\u0131\u011f\u0131na, altyap\u0131 ba\u011flant\u0131lar\u0131n\u0131n (380 V\/3 fazl\u0131 elektrik, so\u011futma suyu \u226420 \u00b0C \/ \u226540 m\u00b3\/h, bas\u0131n\u00e7l\u0131 hava 0,5\u20130,8 MPa) ve hammadde haz\u0131rl\u0131klar\u0131n\u0131n tamamlanm\u0131\u015f olup olmad\u0131\u011f\u0131na ba\u011fl\u0131 olarak 2\u20134 hafta s\u00fcrer. \u00dcretici, devreye alma i\u015flemleri i\u00e7in 1\u20132 teknik m\u00fchendis g\u00f6nderir; bu i\u015flem genellikle 7\u201314 g\u00fcn s\u00fcrer. \u0130stikrarl\u0131 ticari \u00fcretime ula\u015fmadan \u00f6nce 1\u20132 haftal\u0131k deneme \u00fcretimi s\u00fcresini de planlaman\u0131z gerekir.<\/p>\n

Bu \u00f6zelliklere sahip bir hat ne kadara mal olur?<\/h3>\n

Bu konfig\u00fcrasyon seviyesindeki bir PET levha ekstr\u00fczyon hatt\u0131 \u2014 75 mm paralel \u00e7ift vidal\u0131, tam Schneider Electric otomasyonu, vakumlu gaz giderme, ayna parlakl\u0131\u011f\u0131nda kalender ve 3 istasyonlu sar\u0131c\u0131 ile donat\u0131lm\u0131\u015f \u2014 kesin konfig\u00fcrasyona, iste\u011fe ba\u011fl\u0131 \u00f6zelliklere (ko-ekstr\u00fczyon, daha geni\u015f kal\u0131p) ve teslimat yerine ba\u011fl\u0131 olarak yakla\u015f\u0131k 150.000 ile 400.000 ABD Dolar\u0131 aras\u0131nda de\u011fi\u015fmektedir. Malzemenizi, kal\u0131nl\u0131k aral\u0131\u011f\u0131n\u0131z\u0131, \u00fcretim hedefinizi ve gerekli sertifikalar\u0131 belirterek ayr\u0131nt\u0131l\u0131 bir fiyat teklifi talep edin.<\/p>\n

Bu hat hangi bak\u0131m i\u015flemlerini gerektirir?<\/h3>\n

G\u00fcnl\u00fck: Ekran de\u011fi\u015ftirici filtre elemanlar\u0131n\u0131 temizleyin. Haftal\u0131k: Silindir y\u00fczeyinin durumunu ve yatak ya\u011flamas\u0131n\u0131 kontrol edin. Ayl\u0131k: Red\u00fckt\u00f6r ya\u011f seviyesini kontrol edin. Y\u0131ll\u0131k: Silindir \u0131s\u0131t\u0131c\u0131 bantlar\u0131n\u0131 ve termokupllar\u0131 de\u011fi\u015ftirin. Ekstr\u00fcder vidas\u0131 ve silindiri, s\u00fcrekli \u00e7al\u0131\u015fma ko\u015fullar\u0131nda her 12\u201318 ayda bir a\u015f\u0131nma a\u00e7\u0131s\u0131ndan kontrol edilmelidir. Yedek par\u00e7a kiti, acil durumlarda de\u011fi\u015ftirilebilmesi i\u00e7in kontakt\u00f6rler, r\u00f6leler, kesici b\u0131\u00e7aklar ve \u0131s\u0131tma \u00e7ubuklar\u0131n\u0131 i\u00e7erir. Bak\u0131m\u0131 iyi yap\u0131lan bir hat, y\u0131lda 6.000\u20137.200 \u00e7al\u0131\u015fma saatinde %'nin \u00fczerinde \u00e7al\u0131\u015fma s\u00fcresi sa\u011flar.<\/p>\n

Profesyonel \u00d6zet<\/h2>\n

Bir PET levha ekstr\u00fczyon makinesi, \u00fcr\u00fcn kalitenizi, \u00fcretim maliyetinizi ve pazara eri\u015fiminizi belirleyen bir sermaye yat\u0131r\u0131m\u0131d\u0131r. Bu alandaki teknoloji \u00f6nemli \u00f6l\u00e7\u00fcde geli\u015fmi\u015ftir \u2014 g\u00fcn\u00fcm\u00fcz\u00fcn \u00fcst d\u00fczey \u00fcretim hatlar\u0131, paralel \u00e7ift vidal\u0131 ekstr\u00fczyon, vakumla gaz giderme, tam PLC otomasyonu ve ayna parlakl\u0131\u011f\u0131nda kalenderleme i\u015flemlerini tek bir entegre s\u00fcre\u00e7te bir araya getirmektedir.<\/p>\n

Burada a\u00e7\u0131klanan SWT-75S-1000 konfig\u00fcrasyonu, \u00fcretim s\u0131n\u0131f\u0131 bir teknik \u00f6zellik setini temsil etmektedir: 0,2\u20132,0 mm kal\u0131nl\u0131k aral\u0131\u011f\u0131nda 350\u2013500 kg\/saat \u00fcretim kapasitesi, Schneider Electric kontrol mimarisi, \u0130talyan hassas sens\u00f6rleri, Alman tasar\u0131m\u0131 motor ve AB pazar\u0131na giri\u015f i\u00e7in CE \/ ISO 9001 sertifikalar\u0131. Hem i\u015flenmemi\u015f PET peletlerini hem de normal \u00f6\u011f\u00fct\u00fclm\u00fc\u015f malzemeleri i\u015fler; vakumlu gaz giderme \u00f6zelli\u011fi sayesinde ayr\u0131 bir \u00f6n kurutma a\u015famas\u0131na gerek kalmaz.<\/p>\n

Bir \u00fcretim hatt\u0131n\u0131 de\u011ferlendirirken, uzun vadeli k\u00e2rl\u0131l\u0131\u011f\u0131 belirleyen be\u015f fakt\u00f6re odaklan\u0131n: \u00fcretim-yat\u0131r\u0131m oran\u0131, rPET \u00fcretim kapasitesi, bile\u015fen markalar\u0131n\u0131n kalitesi, kalender \u00f6zellikleri ve sat\u0131\u015f sonras\u0131 destek kapsam\u0131. Karar vermeden \u00f6nce kendi hammaddelerinizi kullanarak \u00fcretim numuneleri talep edin \u2014 \u00fcreticinin tan\u0131t\u0131m hatt\u0131nda yap\u0131lan numune testi, \u00fcretim performans\u0131n\u0131 \u00f6ng\u00f6rmede en g\u00fcvenilir y\u00f6ntemdir.<\/p>\n

SWT-75S-1000 PET levha ekstr\u00fczyon hatt\u0131 ile ilgili fiyat teklifi veya teknik dan\u0131\u015fmanl\u0131k i\u00e7in Frank Lee ile franki.tz@shihaojx.com adresinden ileti\u015fime ge\u00e7ebilir veya tz-machinery.com adresini ziyaret edebilirsiniz.<\/em><\/p>","protected":false},"excerpt":{"rendered":"

\u00c7ift vidal\u0131 teknoloji, vakumla gaz giderme, \u00fcretim \u00f6zellikleri ve fabrikan\u0131z i\u00e7in do\u011fru \u00fcretim hatt\u0131n\u0131 se\u00e7me y\u00f6ntemlerini kapsayan, PET levha ekstr\u00fczyon makinelerine ili\u015fkin kapsaml\u0131 bir k\u0131lavuz.<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"_yoast_wpseo_slug":"","footnotes":""},"categories":[68],"tags":[],"class_list":["post-9582","post","type-post","status-publish","format-standard","hentry","category-tz-machinery-knowledge"],"yoast_head":"\nWhat Is a PET Sheet Extrusion Machine? Complete Guide - TZ-machinery | PET PP PS PLA Sheet Extrusion Production Lines | Plastic Thermoforming Machines | Supplier & Manufacturer<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tz-machinery.com\/tr\/evcil-hayvan-yatagi-ekstruzyon-makinesi-nedir\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What Is a PET Sheet Extrusion Machine? 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